intellimod? module dual-in-line intelligent power factor correction module 20 amperes/600 volts PS51787 1 03/10 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com description: dippfc? is an intelligent power factor correction module that integrates power devices, drivers and protection circuitry in an ultra- compact dual-in-line package. design time is reduced by the use of application-specific hvic and a bridge-less topology. overall efficiency and reliability are increased by use of cstbt technology and low thermal impedance. features: ? low-loss cstbt igbts ? single power supply ? efficient bridge-less topology ? integrated hvic applications: ? hvac ? compressors ? pumps ordering information: PS51787 is a 600v, 20 a rms dippfc? module. outline drawing and circuit diagram heatsink side e f f f f f l m t s u v w y x ag am al n p p r q d b h z z ae af w l c ag v t t aj ak ah ah ac ab ab ab ab aa ad a d d d d d g k j 20 v in 21 v in 22 gnd 23 v d 24 v d 25 rg 26 rg 27 rg 28 rg 29 (v nd ) 30 (n 2 ) 31 n 32 n 33 n 34 n 35 r 36 s 37 s 38 p 1 n 2 2 (n 2 ) 3 n 2 4 n 2 5 (n 2 ) 6 n 2 7 n 2 8 (n 2 ) 9 n 2 10 n 2 11 (n 2 ) 12 n 2 13 v nd 14 (v no ) 15 v nd 16 sg 17 (sg) 18 sg 19 (gnd) terminal code detail "a" detail "a" 1 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 38 37 36 35 34 33 32 31 29 30 note: do not connect rg and sg terminal to any wire on the pcb. dimensions inches millimeters a 2.07 52.5 b 1.22 31.0 c 1.810.008 46.00.2 d 0.070.008 1.780.2 e 0.77 19.58 f 0.170.008 4.320.2 g 0.080.019 2.040.3 h 0.61 15.5 j 0.09 dia. x 2.2 dia. x 0.1 depth 2.6 depth k 0.13 dia. 3.3 dia. l 0.08 2.0 m 0.22 5.6 n 1.410.02 35.90.5 p 0.69 17.7 q 0.216 5.5 r 0.14 3.5 s 0.503 12.78 t 0.09 2.2 dimensions inches millimeters u 0.53 13.5 v 0.06 1.5 w 0.04 1.0 x 0.12 3.10.1 y 0.06 1.55 z 0.130.019 3.30.3 aa 0.260.019 6.60.3 ab 0.30.019 7.620.3 ac 0.150.019 3.950.3 ad 0.13 3.25 ae 0.5 12.7 af 0.28 7.1 ag 0.02 0.5 ah 0.067 1.7 aj 0.11 2.8 ak 0.51 13.0 al 0 ~ 5 am 0.078 1.96
PS51787 intellimod? module dual-in-line intelligent power factor correction module 20 amperes/600 volts 2 03/10 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com absolute maximum ratings, t j = 25c unless otherwise specified characteristics symbol PS51787 units input supply voltage (between s-r terminals) v i 264 v rms input supply voltage, surge (between s-r terminals) v i(surge) 500 volts output voltage (between p-n terminals) v o 450 volts output voltage, surge (between p-n terminals) v o(surge) 500 volts collector-emitter voltage v ces 600 volts repetative peak reverse voltage v rrm 600 volts input current, 100% load (t c 100c, v i = 220v rms , v o = 390v, f pwm = 20khz) i i 20 a rms input current, 125% load (t c 100c, v i = 220v rms , v o = 390v, i i(125%) 25 a rms f pwm = 20khz, non-repetative, within 1 minute) i 2 t for fusing (value for 1 cycle of surge current, tw = 8.3ms, non-repetitive) i 2 t 120 a 2 s junction temperature* t j -20 to 150 c module case operation temperature** t c -20 to 100 c storage temperature t stg -40 to 125 c mounting torque, m3 mounting screws 8.7 in-lb module weight (typical) 21 grams isolation voltage, ac 1 minute, 60hz sinusoidal, connection pins to heatsink plate v iso 2500 vrms control sector control supply voltage (applied between v d -gnd) v d 20 volts input voltage (applied between v in -gnd) v in 0 ~ v d +0.5 volts *the maximum junction temperature rating of the power chips integrated within the dippfc is 150c (@t c 100c). however, to ensure safe operation of the dippfc, the average junction temperature should be limited to t j(avg) 125c (@t c 100c). **t c measurement point 4.6 mm 25.4mm igbt control terminals power terminals t c point
PS51787 intellimod? module dual-in-line intelligent power factor correction module 20 amperes/600 volts 3 03/10 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com electrical and mechanical characteristics, t j = 25c unless otherwise specified characteristics symbol test conditions min. typ. max. units collector-emitter saturation voltage v ce(sat) v d = 15v, v in = 5v, i c = 30a 1.9 2.5 volts h-diode forward voltage* v f(h) i f = 30a, applied between r-p, s-p 1.9 2.5 volts l-diode forward voltage* v f(l) i f = 30a, applied between n2-r, n2-s 1.0 1.3 volts switching times t on 0.25 0.35 s t c(on) v cc = 300v, v d = 15v, 0.14 0.23 s t off i c = 30a, t j = 125c, 0.40 0.65 s t c(off) inductive load, v in = 0 ? 5v 0.18 0.35 s t rr 0.11 s collector-emitter cutoff current i ces v ce = 600v, t j = 25c 1.0 ma v ce = 600v, t j = 125c 10 ma reverse current i r v r = 600v, t j = 25c 1.0 ma v r = 600v, t j = 125c 10 ma diode recovery current i rr v cc = 300v, v d = 15v, i c = 30a 11 amperes control sector circuit current i d applied between v d -gnd, 0.8 3.0 ma v d = 15v, v in = 5v applied between v d -gnd, 0.7 3.0 ma v d = 15v, v in = 0v input current i in v d = 15v, v in = 5v 0.3 0.45 ma on threshold voltage v th(on) applied between v in -gnd 2.1 2.6 volts off threshold voltage v th(off) applied between v in -gnd 0.8 1.3 volts supply circuit undervoltage uv dt trip level, t j 125c 10.3 12.5 volts protection uv dr reset level, t j 125c 10.8 13.0 volts thermal characteristics, t j = 25c unless otherwise specified characteristic symbol condition min. typ. max. units thermal resistance junction to case r th(j-c)q igbt part (per 1 chip) 0.96 c/watt thermal resistance junction to case r th(j-c)d fwdi part (per 1 chip) 1.35 c/watt recommended conditions for use characteristic symbol condition min. typ. max. units input supply voltage v i applied between s-r 90 264 v rms control supply voltage v d applied between v d -gnd 13.5 15.0 16.5 volts control supply variation ? v d -1 1 v/s pwm input frequency f pwm t c 100c, t j 125c 20 khz *h-diode and l-diode corresponds to diode1, diode 2 and diode 3, diode 4 in the application circuit.
PS51787 intellimod? module dual-in-line intelligent power factor correction module 20 amperes/600 volts 4 03/10 rev. 0 powerex, inc., 173 pavilion lane, youngwood, pennsylvania 15697 (724) 925-7272 www.pwrx.com application circuit v cc control ic r out rg v d v in v no gnd sg mcu s out v no v in a b n2 n c2 c1 + s r p gnd igbt1 fwdi4 fwdi3 fwdi2 fwdi1 igbt2 c4 c3 15v line note: 1. due to high speed and large surge voltage switching, the area p-c1-n should be a small as possible. (c1: good temperature, frequency characteristic electrolytic type). also add a bypass condenser (c2) with good frequency response such as polypropylene as close as possible to the p and n terminals. 2. to prevent erroneous protection, the wiring of a, b should be as short as possible. 3. it is recommended to insert a high-speed clamp diode between v no -gnd terminals to prevent surge destruction. 4. c3 and c4 capacitors should be mounted as close to the terminals of the dippfc as possible. c3, good temperature, frequency characteristic electrolytic type and c4, good temperature, frequency and dc bias characteristic ceramic type are recommended. 5. it is recommended to insert a zener diode (24v/1w) between each pair of control supply terminals to prevent surge destruction. 6. please connect adjacent terminals with the same name together on the pcb. (n, n2, v no , v in , v d , s) 7. do not connect rg and sg terminals to any wire on the pcb.
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